安徽快3走势图


天行健精益生产咨询公司联系热线
天行健精益生产管理咨询微信二维码
天行健精益生产管理咨询公司公众号

TPM在某食品工厂设备管理中的案例分享

作者:天行健咨询分类:案例分享时间:2018-01-10 10:51:44

目录:(点击以下标题可跳到相应段落)

一、项目背景

二、TPM管理的具体措施

三、TPM管理的实施

四、TPM项目实施效果



一、项目背景

SUIZHEZHONGGUOJINGJIBUDUANDEFAZHAN,QIYEYEMIANLINZHELAIZIGUONEIWAIQIYEDEJINGZHENGYALI,ZAIGEGEXINGYENEIBUJINGZHENGYERIYIJIAJU。NULITIGAOXIANCHANGGUANLISHUIPING、JIANGDISHENGCHANCHENGBENYICHENGWEIMEIGEQIYEDEFAZHANMUBIAO,DUIYIGESHIPINSHENGCHANGONGCHANGLAISHUO,QIZHUANGBEIDEKEKAOXING、ANQUANXING,DUIJIANGDISHEBEIWEIXIUCHENGBENHETIGAOQIYESHENGCHANLVQIDAOZHIGUANZHONGYAODEZUOYONG。JINGGONGSIGAOCENGSHANGYIJUEDING,YU2017NIANKAISHIYINJINTPMZIXUNXIANGMU,TEYAOTIANXINGJIANZIXUNJINCHANGZHIDAOXIANGMUDEKAIZHAN,YIJIANGDILESHEBEIGUZHANGLV,QUEBAOSHEBEIDEGAOXIAOYUNXING,SHIQIYEZAIJINGZHENGZHONGZHANJUYOUSHI。 


二、TPM管理的具体措施

1、明确任务,制定TPM管理原则

①YIJIANGDISHEBEIGUZHANGLVWEIMUDE,SHIXINGGAOXIAODESHEBEIWEIHUHEGUANLIGONGZUO。


②JIAQIANGJIHUAJIANXIU。DADAOSHEBEIYUNXINGDEJINGJI、GAOXIAOZHUANGTAI。


③TIGAOZHIGONGZHENGXIUSUZHI。TUIDONGLIANZHUSHEBEIDEJISHUJINBU。


2、TPM管理原则

GONGSIYANGEZUNSHOU“RENYUANSUZHIGUANLIWEIZHONGXIN,SHEBEIGUANLIWEIBAOZHANG,BAOZHENGZHENGCHANGSHENGCHANWEIMUDE”DEYUANZE,DANGSHEBEIXITONGYUSHENGCHANFASHENGCHONGTUSHI。DUIYUYINGXIANGCHANPINZHILIANGHUOYOUKENENGZAOCHENGSHIGUDESHEBEI,JINGSHEBEIJISHURENYUANJIANCHAHOUPANDUANJIANGFASHENGGUZHANGSHI,SHENGCHANBIXUJISHEBEIJIANXIURANGLU,LIJITINGJIJIANXIUCHULI。BASHEBEIYINHUANXIAOCHUZAIMENGYAZHUANGTAI;DUIYUYIBANXINGSHEBEIKEDAISHEBEIMEIYOUSHENGCHANRENWUSHICHULI。SHEBEIBUJIANXIUHAOBUZHUNSHIYONG;ZAISHEBEIDERICHANGBAOYANG、YIBAO、ERBAOSHI,BIXUQUEBAOSHEBEITINGJIJINXINGBAOYANG。



3、确定TPM管理机构及职责

①CHEJIANTPMGUANLIJIGOUZUCHENG

GONGSITPMGUANLIJIGOUZHUYAOYOUGONGSIFUZONGJINGLI、CHEJIANZHUREN、SHEBEIGUANLIBUMENTPMTUIJINXIAOZU、GECHEJIANTPMZHUANYEZUJIGEWEIXIUTPMXIAOZU、GECHEJIANTPMXIAOZUDENGZUCHENG。QIGUANLIJIGOURUTU1SUOSHI。


②QUEDINGTPMGUANLIJIGOUZHIZE

GONGSISHENGCHANFUJINGLI:LINGDAOSHEBEIGUANLITPMTUIJINXIAOZUKAIZHANHUODONG,BINGJINXINGZHENGTIBUSHUHEJIANCHA。ZHUGUANQUANGONGSIZHONGDASHIXIANGDEJUECEHEXIEDIAOGEHUANJIEGUANXI。


SHEBEIGUANLIBUMENCHUZHANG:DUCUHEJIANCHAGEDANWEIRICHANGTPMHUODONG,XIEDIAO、JIEJUEGEDANWEIHUODONGZHONGCUNZAIDEKUNNANHEWENTI。


SHEBEIGUANLITPMTUIJINXIAOZU:YOUSHEBEIGUANLIBUMENXIANGGUANRENYUANZUCHENG,YANJIUJIFAZHIGONGZIJUEGONGZUOREQINGDEGUANLIFANGAN,LINGDAOGECHEJIANTPMXIAOZUGONGZUOBINGXIADAZHILING,JIANCHA、PINGBIQIGONGZUOKAIZHANQINGKUANG,XIEDIAOSHENGCHANYUJIHUAJIANXIUDEGUANXI。


GECHEJIANTPMTUIJINXIAOZU:ZHIDAOGESHENGCHANCAOZUOTPMXIAOZUDERICHANGGONGZUO,FUZECHEJIANZHIGONGTPMGUANLILILUNDEXUANCHUANYUPEIXUN。SHOUJISHEBEIYUNXINGXINXI,ZUOHAOSHEBEIDEGUZHANGGUANLIHEZHENDUAN,ZHIDINGSHEBEIJIHUAJIANXIUHUOGAIZAOFANGAN,BINGFUZEJUTIDEJIANXIUJISHUGUANLIGONGZUO。


SHENGCHANJISHUZU:WEIGETPMHUODONGXIAOZUTIGONGQIESHIKEXINGDEJUTIHUODONGFANGAN,ZHIDAOQIJUTIGONGZUO,XIEZHUTPMWEIXIUXIAOZUDUISHEBEIWEIXIUJINXINGJUTIZHIDAO,JISHITICHUSHEBEIYINHUANJIGAIZAOYIJIAN。


TPMHUODONGXIAOZU:FUZEZHIXINGBENGANGWEIBIAOZHUNHUACAOZUOGUICHENG,YIJIRICHANGDIANJIAN、QINGLIJIWEIHUBAOYANGSHEBEI,FUZESHEBEIXIAOGUZHANGDEPAICHUYUXIULI。


WEIXIUTPMXIAOZU:FUZEXUNJIANSHEBEI,ZHENDUANSHEBEIDEYUNXINGZHUANGKUANG,SHISHISHEBEIDEJIHUAJIANXIU,BANGZHUCAOZUORENYUANZUOHAOSHEBEIRICHANGWEIHUGONGZUO。


4、TPM管理的内容

①CHEJIANLIECHUQUANNIANDETPMJIHUA,BINGJUTILUOSHIDAOMEIYUEHUOMEIZHOU。SHEBEIGUANLIBUMENDETPMTUIJINXIAOZUZHAOKAIGECHEJIANJIHUAPINGHENGHUI,JIEHEQUANCHANGDESHENGCHANHEJIANXIUJIHUA,ZHIDINGCHUCHEJIANHELIDEJIANXIUJIHUAJISHISHIFANGAN,XIADAJIWEIXIUTPMXIAOZUZHIXING,ERCHEJIANDEZHUANZHIRENYUANDUCUQIANQIZHIXING。


②GECHEJIANZAIJIHUAZHONGHUAFENZHONGDIANSHEBEI,YIBIANTUCHUDUIZHONGDIANSHEBEIDEGUANLI,BINGQUEDINGDUIZHONGDIANSHEBEIDEJIANKONG,BAOZHENGQIZHENGCHANGYUNXINGHEJIAOGAODELIYONGLV。


③SHEBEIGUANLIBUMENTPMTUIJINXIAOZUGENJUSHIJIQINGKUANGJIANLIJIANQUANHUODONGJILUBIAO,BINGJIANLIXIANGDUIYINGDEDAFENBIAO,FENFADAOGECHEJIANDETPMHUODONGXIAOZU,BIANYUDUITPMHUODONGJINXINGXIANGXIJILU。


④CHEJIANTPMHUODONGXIAOZUJIJIFENXISHEBEIYUNXINGJIYINGXIANGCHANPINZHILIANGDESHEBEIWENTI,TICHUKEXINGDESHEBEI。GAIJINFANGANHUOHELIHUAJIANYI,BINGTIANXIEHUODONGJILUBIAO。


⑤GECHEJIANWEIXIUTPMXIAOZUFUZEDUISUOFENGUANDESHEBEIJINXINGDINGQIJIANCHA,DUIXUJIANXIUDESHEBEISHIXING“ZAIXIANGENGHUAN、LIXIANWEIXIU”DEJIANXIUFANGSHI。


⑥SHEBEIGUANLIBUMENTPMTUIJINXIAOZUDINGQIZUZHIJIANCHA,GENJUGEWEIXIU、CAOZUOTPMXIAOZUFANKUIDEHUODONGJILU、SHEBEIYUNXINGJILUJINXINGPINGBI、DAFEN,BINGJIYUSHIDANGDEJIANGLIHUOCHENGFA。


三、TPM管理的实施

GONGSITPMGUANLIDESHISHIFENWEISIGEJIEDUAN:YINRUJIEDUAN、TUIGUANGJIEDUAN、ZHIXINGJIEDUAN、GONGGUJIEDUAN。


1、引入阶段

GONGSIYAOQINGTIANXINGJIANZIXUNGONGSI,DUIGONGSIDEGAOCENGGUANLIZHE、BUFENCHEJIANZHUREN、BUFENSHEBEIGUANLIZHEDENGXIANGGUANRENYUANJINXINGTUOGANGPEIXUN,XIANGXIJIANGJIETPMHUODONGDEQIYUAN、TPMDEGAINIAN、TPMDEYIYIDENGZHISHI,CONGERTIGAOZHIGONGDUITPMGUANLISIXIANGDERENSHI,LETPMHUODONGDUIQIYEFAZHANHESHEBEIGUANLIDEZHONGYAOXING。


2、推广阶段

JINGJIAOYUPEIXUN,GONGSILIYONG1NIANSHIJIANKAIZHANLERUXIAHUODONG:


①YOUDIYIPIJINGGUOTUOGANGPEIXUNDEXIANGGUANRENYUANJINXINGYIBANGYIDEZAIPEIXUN,JIANGTPMHUODONGDEGAINIAN、YIYI、FANGFADENGCHUANBOTUIGUANGDAOCHEJIAN、BANZU。


②GETPMTUIJINXIAOZUXUANBUCHEJIANDETPMGUANLITIZHI。


③SHEBEIGUANLIBUMENDETPMTUIJINXIAOZUFENQI、FENPIDUIGEGECHEJIANKAIZHANZHIGONGTPMZHISHIPEIXUNHUODONG,JIASHENZHIGONGDUITPMGUANLIDERENSHI。


④ZAICHEJIANKAIZHANTPMYANJIANGHUI、ZHISHIJINGSAIDENGHUODONG,ZENGQIANGZHIGONGDECANYUYISHI。


3、执行阶段

①YOUGECHEJIANDETPMTUIJINXIAOZUDUIBENCHEJIANZHIGONGJINXINGLILUNPEIXUN,SHIQUANTIZHIGONGZIJUEDIZHIXINGQUANYUANCANYUWEIXIUDEGUANLIJIZHI。


②GECHEJIANTPMXIAOZUXUANCHUFUZEREN。


③GECHEJIANTPMTUIJINXIAOZUZHIDINGCHUBENCHEJIANTPMHUODONGDEJIHUA、JINQIFANGZHENHEMUBIAO,XIANGGETPMXIAOZUXIADATPMGUANLIDERENWUNEIRONGHEFANGFA。GETPMXIAOZUXINGCHENGZIZHUWEIXIUTIZHI,JINERXINGCHENGMEIZHOU、MEIYUEZHUDONGDIKAIZHANTPMHUODONG。


④SHEBEIGUANLIBUMEN,TPMTUIJINXIAOZUSHELITPMZHUANXIANGJIANG,BINGDUIGETPMXIAOZUDEGONGZUOJINXINGPINGBI、JIANGLI。


4、巩固阶段

JINGGUOJINIANDENULI,GONGSIYIXINGCHENGWANSHANDETPMGUANLIJIZHI,BINGBATPMGUANLIDECHENGSHUJINGYANJINXINGTUIGUANG,GETPMXIAOZUJIANGXIANGGENGGAODEMUBIAOTIAOZHAN,JINERTUIDONGSHEBEIGUANLIGONGZUOMAISHANGXINTAIJIE。


四、TPM项目实施效果

1、XIANCHANGDE5SGUANLISHUIPINGJIAOZHIYIQIANYOULEHENDADETISHENG,YIZHUANGPEI、JIJIAGONGWEIDAIBIAODEJIGECHEJIANYANXULIANGHAODEGAISHANSHITOU,CHENGWEIGONGSIXIANCHANGHUANJINGGAISHANDELINGTOUYAN。ZHEIJIGECHEJIANDEXIANCHANGTEDIANSHI:QUYUHUAXIANQINGXI、BIAOSHIQINGCHU,JIBENSHIXIANMUSHIHUAGUANLIYAOQIU,GONGJUDEXINGJIGUANLIYAOQIUJIAOHAO,WULIAOBAIFANGSHIXIANLEDINGZHI,CHEJIANXIANCHANGDIMIANGANJINGZHENGJIE,QUESHIJIRENYIZHONGQINGXIN、YOUXUDEGANJUE。


2,TPM自主保全活动的展开,使公司的设备维护及保养工作发生了较大的变化。各车间都成立了TPM自主保全活动小组,并在各自的岗位上开展活动。设备自主管理和保养的环境已经基本形成,清扫基准、润滑基准、点检基准、工具形迹管理、清扫制度的实施、TPM现况板等基础活动正在坚持实施。


3、RENCAIPEIYANGYOULECHUBUDESHOUXIAO。TONGGUODUONIANLAITPMDEGAISHANHUODONG,QUESHIWEIGONGSIPEIYANGLEYIBUFENGUANLIHEGAISHANRENCAI。YIXIECHEJIANZHUREN、SHEBEIGUANLIYUAN、XIANCHANGGAISHANYUANDENGJIBENSHANGZHANGWOLELIANGXIANGGONGJUDESHIYONGHEJIQIAO,BINGQIEYUNYONGDAOSHIZHANZHONGQU,DUIYUTPMHUODONGDETUIJINYIJIBENBUMENJIAOYUPEIXUNDENGDOUQIDAOLEGUGANZUOYONG。


4、公司实施的TPM管理活动,不仅降低了设备故障率,确保设备的高效运行,还提高了职工的整体素质,也使企业获得了巨大的经济效益。


(本案例来自天行健咨询公司,由于涉及隐私问题,本案例不一定为完整版本,可能部分省略,敬请谅解!)


文章标签:精益生产案例
回到顶部