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某汽车生产公司在焊装车间推行精益生产咨询项目的案例

作者:天行健咨询分类:案例分享时间:2017-10-20 09:26:00

目录:(点击以下标题可跳到相应段落)

一、项目背景

二、焊装车间推行精益生产SWOT分析结论

三、焊装车间推行精益化生产的具体措施

四、项目收益



一、项目背景

某汽车生产公司焊装车间由于自动化程度较低、生产区域分布较散、物流路线较混乱,因此在生产管理、质最管理、设备管理等方面都存在较大困难。因此,焊接生产的运行情况如何,将直接影响到生产线的生产效率、均衡化和产品质量。从生产上来说,焊装能否按节拍组织生产,将直接影响后续涂装、总装的生产运作;从质量方面,焊装的自车身一旦成型,就很难进行修复调整,这将直接影响到总装时各零部件的协调。因此公司特天行健咨询安徽快3走势图的行业资深老师开展精益生产咨询项目,用精益生产的理念和要求,迅速改变公司目前的生产管理模式,不断持续改进,提高公司的竞争力,从而获得生存与发展的空间。


二、焊装车间推行精益生产SWOT分析结论

TONGGUODUIHANZHUANGCHEJIANTUIXINGJINGYISHENGCHANJINXINGSWOTFENXI,WOMENKEYIKANCHU:ZAIMUQIANCHANPINZHONGLEIBUDUANZENGJIA,SHICHANGJIAGEXIAJIANG,XIAOFEIZHEDUIZHILIANGYAOQIUYUELAIYUEGAODENEIWAIBUYANJUNTIAOZHANDEXINGSHIXIA,GONGSIYAOBAITUOMUQIANDEKUNJING,BIXUBUDUANTIGAOZISHENDEJINGYINGGUANLISHUIPING,JIANGYUNYINGXIAOLVHECHENGBENKONGZHIFAHUIDAOJIZHI,TIGAOFANYINGSUDU:TONGYANGDECHANPIN,CHENGBENYAOGENGDI;TONGYANGDECHENGBEN,CHANPINPINZHIYAOGENGHAO;TONGYANGDETOURU,ZIYUANLIYONGLVYAOGENGGAO。



三、焊装车间推行精益化生产的具体措施

1、完善组织,强化领导

①WEILEJIADACHEJIANTUIXINGJINGYISHENGCHANDELINGDAOLIDU,CHEJIANZHUANMENCHENGLILETUIXINGJINGYISHENGCHANLINGDAOXIAOZU,CONGERZAIZUZHISHANGTIGONGLEBAOZHANG。TUIXINGJINGYISHENGCHANLINGDAOXIAOZUCHENGYUANRUXIA:

ZUZHANG:CHEJIANZHUREN

FUZUZHANG:JISHUZHILIANGFUZHUREN、SHENGCHANFUZHUREN

安徽快3走势图TEPINGUWEN:TIANXINGJIANZIXUNGONGSI

CHENGYUAN:JISHUZHILIANGSHIZHUREN、ZONGHEGUANLISHIZHUREN、WEIXIUGONGDUANGONGZHANG、GESHENGCHANGONGDUANGONGZHANG


②JIAQIANGPEIXUN,SHIXIANSIXIANGBIANGE,TISHENGYEWUSUZHI:KAIZHANDUOCENGCIPEIXUN,XUANGUANJINGYISHENGCHANLINIAN,SHIXIANSIXIANGBIANGE“LUXIANJUEDINGYIHOU,GANBUSHIGUANJIAN;KAIZHANZHUANXIANGZHISHIPEIXUN,TISHENGYUANGONGYEWUSUZHI。JINGYISHENGCHANDEYOUXIAOTUIXING,XUYAOQUANYUANDECANYU,GENGXUYAOYUANGONGJUYOUXIANGYINGDEYEWUSUZHI。


2、优化生产布局和物流路线,实现生产准时化和均衡化

“ZHUNSHIHUA”SHIJINGYISHENGCHANTIXILIANGDAZHIZHUZHIYI。ZHUNSHIHUA,“JIUSHIXUYAODELINGLANGJIAN,ZAIXUYAODESHIHOU,YIXUYAODESHULIANGJISHIDIDAODASHENGCHANXIANDEXUYAOSHULIANG。”


“JUNHENGHUA”ZESHIJINGYISHENGCHANJUTISHISHIGUOCHENGZHONGDELINGWAIYIGEZHONGYAOKETI。JUNHENGHUABAOHANLELIANGGEFANGMIAN:YISHISHITONGYITIAOSHENGCHANXIANSHANGSHENGCHANDEGELEICHANPIN,JINLIANGSUOXIAOTONGYIPINZHONGDESHENGCHANPILIANG,YISHIXIANBUTONGPINZHONGCHANPINCHANLIANGDEJUNHENGXING:LINGYISHISHIGEGONGXUDESHENGCHANFUHEXIANGDUIJUNHENG,YIBAOCHIZHENGTIAOSHENGCHANXIANDEJUNHENGPINGWEN。


3、工位调整前后的效果对比分析

①JIANSHAOLINGJIANZHOUZHUANCISHU,DIAOZHENGQIAN,YAOYONGCHANCHEZHOUZHUAN3CI,RENGONGBANYUN2CI:ERDIAOZHENGHOU,ZHIXUCHANCHEZHOUZHUANYICI,RENGONGBANYUNYICI。CHANCHESHIYONGXIANHERENGONGZUOYELIJUNDADAJIANSHAO。


②SUODUANWULIULUXIAN。DIAOZHENGQIAN,CHANCHEYUNSHUJULIGONG120MI,DIAOZHENGHOUSUODUANLE30MI,KEYIJIANSHAOCHANCHEYOULIAOXIAOHAO,JIANGDIYUNYINGCHENGBEN。


③SHIXIANJUNHENGSHENGCHAN。DIAOZHENGQIAN,CAIQUDESHIPILIANGZUHANHOU,YIBANYICIZUISHAOZUHAN60JIANHOUZAITONGYIFANGDAOZHOUZHUANTINGFANGQU;ERDIAOZHENGHOU,YOUYUZUHANHOUJISHANGXIAN,ZHINENGSHIDANJIANZUOYE。ZHEIZHONGZUOYEFANGSHIDEGAIBIAN,ZHENZHENGSHIXIANLE“YIGELIU”DEZUOYEFANGSHI,DUJUELEGONGXUZAIZHIPINDECHANSHENG。


安徽快3走势图④CHANPINZHILIANGDEDAOYOUXIAOKONGZHI。DIAOZHENGQIAN,YOUYUSHICHENGPISHENGCHAN,YIDANSHEBEIHUOQITAYINWENCHUXIANYICHANGERDAOZHICHANPINCHUXIANZHILIANGWENTISHI,WANGWANGDOUSHIPILIANGXINGDE:LINGWAI,YUANLAIZAIZHIPINZHOUZHUANCISHUGUODUO,JINGCHANGHUICHUXIANYINGONGWEIQIJUBULIANGHUOBANYUNCHANSHENGDEZHILIANGWENTI。XIANZAI,YINWEIZUHANHOUJISHANGXIANZHUANGPEI,KESHIZHILIANGWENTIJISHIFAXIAN,SHANGSHUWENTIYEJIBENDEDAOJIEJUE。


⑤节约了场地和工位器具的占用。调整前需要的场地面积=高顶组焊场20M?+周转场10M?+上线工位4M?=34M?,现在仅用上线工位即可,节约场地30 M?。


四、项目收益

安徽快3走势图1 8GEGONGWEIHEBINGWEI4GEGONGWEI。AN350(TAI/TIAN)DECHANLIANGJISUAN,MEITIANCAOZUOGONGKEJIESHENG2800CIDEBANJIANGONGZUO、JIANSHAO4200mDEBUXING,QIEKEJIANQINGGONGJIANBIAOMIANKEPENGJILV;


安徽快3走势图2、FENBIEYOUHUADAOQIANXIACHESHEN、QIANHOUMENBANZU,XINGCHENGLIUSHUIDANJIANZUOYE,SHIXIANLEJUNHENGSHENGCHAN;


3、JIANSHAOLEWULIUZHOUZHUAN,SUODUANLEWULIULUXIAN,CHANPINZHILIANGDEDAOLEYOUXIAOKONGZHI;


4、JIANQINGGONGRENLAODONGQIANGDU,JIANGDISHENGCHANYUNXINGCHENGBEN。

(本案例来自天行健咨询公司,由于涉及隐私问题,本案例不一定为完整版本,可能部分省略,敬请谅解!)


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